Flat steel needs thickness to stay stiff. Thicker steel costs more. It also weighs more. Our Corrugated Energy Saving Tray uses a different approach. We shape the steel into a wave pattern. The waves are like small beams. They give the tray strength without adding thickness. This is how we save material while maintaining load capacity. The tray is lighter, cheaper, and just as strong as much thicker flat trays.
The Science of Waves
The corrugation process is simple but effective. We run the steel through a forming machine. The machine creates uniform waves along the length. These waves change the geometry of the tray. The resulting structure resists bending much better than flat steel. We also add vertical stiffening ribs to the side rails. These ribs prevent the side walls from buckling under load. The combination of waves and ribs creates a very rigid tray. It does not sag or twist. The design also increases the surface area for heat dissipation. Cables stay cooler. The tray works for both power and data applications.
Delivering Savings on Every Project
The Corrugated Energy Saving Tray reduces material costs. It reduces shipping costs because it weighs less. It reduces installation labor because sections are lighter to handle. But we do not cut corners on quality. We use the same quality control standards as our other products. Each tray is tested for deflection. The deflection under full load stays under 1/200 of the span. We offer this tray in steel, stainless steel, and aluminum. All accessories match the tray in weight and strength. Our 2-year warranty applies to the complete system. If your project needs to save money, this is the tray to choose.
Product Specifications
|
Parameter |
Specifications / Options |
|
Width |
60, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600, 800, 1000mm |
|
Side Height |
40, 50, 60, 80, 100, 150, 200mm |
|
Standard Length |
2000mm, customizable to 3000/6000mm |
|
Structure |
Corrugated roll-formed construction with side rail stiffening ribs. Uniform wave pattern provides rigidity. 30-50% lighter than flat trays. |
|
Material & Finish |
Q235 Carbon Steel: Powder coating (≥60μm) or Hot-dip galvanized (≥65μm, ≥480h salt spray) or Zinc-Aluminum-Magnesium coating. Stainless Steel: 304 or 316. Aluminum: 6063. |
|
Plate Thickness (Steel/SS) |
W<300mm: 1.0mm; 300≤W<500: 1.2mm; 500≤W<800: 1.4mm; W>800: 1.5mm |
|
Load Performance |
Deflection ≤ Span / 200 at rated load. No permanent deformation under normal loads. |
|
Accessories |
90° bends, tees, crosses, reducers, end caps, corrugated splice plates, lightweight couplers, brackets, drop rods. All accessories match the lightweight design. |
Hot Tags: corrugated energy saving tray, China corrugated energy saving tray manufacturers, suppliers, factory
